Tektronix PS2521G triple power supply repair and upgrade
Published at : 23 Dec 2025
My great Tektronix PS2521G is suddenly blowing many of its fuses. We take advantage of the repair to upgrade a few things too.
Update: viewer Jim Flanagan provided the ultimate solution for the "on" LED replacement: don't replace it. Instead, make it blink! He reversed engineered the firmware, then modified it to make the LED blink when the power supply is on. You'll need to burn a new 32k EPROM to replace the original one. Works wonders, I have now done the upgrade on both of my power supplies. Details on my website: https://www.curiousmarc.com/instruments/tek-ps2521g-power-supply
00:00 MyTek PS2521G is broken 01:32 Inside the PS2521G, blown fuses 03:16 Schematics 04:08 Measuring the suspect board 05:48 Finding the bad components 07:41 Putting the good cap back in - still no good! 09:22 Trying with new caps for both - better 10:10 Repairing the other half of the supply 12:17 Repaired! 14:00 New high reliability caps from Digikey 15:29 Green and yellow LED trials 17:14 Low noise fan upgrade 18:34 Using solder seal splices 20:46 New yellow LED replacement - no bueno! 21:53 Final solution, printed frame 22:14 Trying it on the Apollo comms link!